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Understanding 3 procedures in MIL-STD-810H Rain Standard

May 29 2025
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    Military and industrial-grade equipment must perform reliably in extreme environments. To ensure durability against rain, humidity, and water intrusion, the MIL-STD-810H Method 506.6 standard outlines how to test equipment under simulated rain conditions to evaluate water resistance, sealing, and operational integrity.

    MIL-STD-810H's Rain Method comprises 3 procedures, each replicating a different environmental scenario.LIB MIL-STD-810H Rain Chamber can conduct three kinds of tests

    Step 1: Procedure I – Rain and Blowing Rain

    Objective: Simulate rain driven by wind to evaluate the water-tightness of enclosures and the equipment's ability to operate during or after exposure.

    Key Parameters:

    Rainfall Rate: 1.7 mm/min (±0.5 mm/min)

    Wind Speed: 18 m/s (±10%)

    Water Temperature: 18°C to 27°C

    Test Duration: Minimum 30 minutes per face (4 faces recommended)

    Nozzle Distance: 1.5 m from test item

    Applications: Outdoor electronics, sensors, vehicle-mounted gear.

    This procedure assesses how well equipment can resist wind-driven rain intrusion, especially at connection points, seams, and vents.


    Step 2: Procedure II – Exaggerated Rainfall (Drip Test)

    Objective: Test the resistance of materials and devices to high-intensity rain in areas of high rainfall or tropical environments.

    Key Parameters:

    Rainfall Rate: 280 mm/h (±10%) – much heavier than Procedure I

    No Wind Simulation

    Test Duration: 30 minutes per orientation (usually 4 orientations)

    Height of Drip Source: 1 meter above the device

    Applications: Equipment installed in fixed positions where heavy downpours may occur (e.g., radars, base station gear).

    This procedure focuses on water ingress due to gravity-driven rainfall and helps identify vertical leakage paths.

    Step 3: Procedure III – Drip Test

    Objective: Simulate water dripping onto equipment due to condensation or minor leaks in enclosures (e.g., shelters, cargo holds).

    Key Parameters:

    Drip Rate: 140 L/m²/h

    Drip Height: 1 m above the equipment

    Duration: 15 minutes per face

    Device Temperature: Above ambient to promote condensation behavior

    Applications: Handheld devices, portable electronics, equipment used in covered but humid/wet environments.

    This is the least aggressive method but crucial for portable and semi-indoor devices susceptible to minor water exposure.

    LIB MIL-STD-810H Rain Chambers: Fully Compliant with MIL-STD-810H

    LIB offers customizable rain test chambers designed to simulate all three MIL-STD-810H rain procedures within a single unit or tailored to specific steps. Whether you're testing wind-driven rain intrusion or vertical drip resistance, our chambers deliver:

    Adjustable rainfall intensity and droplet size

    Integrated wind simulation system up to 20 m/s

    Precise nozzle placement and test duration control

    Real-time monitoring and programmable test cycles

    With LIB’s MIL-STD-810H compliant test chambers, manufacturers can confidently assess their product’s water ingress protection and ensure compliance with military and industrial standards.Contact LIB today to configure your MIL-STD-810H Rain Test Chamber.

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    No.6 Zhangba First Street, High-Tech Area, Xi'an City, Shanxi Province, P.R. China 710065
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