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Advanced Aging Test for High-Performance Solar Panels

Dec 29 2025
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    Ensuring the long-term performance of high-performance solar panels requires rigorous aging tests under a variety of environmental conditions. Over time, exposure to heat, humidity, freezing temperatures, and sunlight can degrade materials such as EVA encapsulants, back sheets, glass, and soldered connections, ultimately affecting energy output and reliability.

    To accurately evaluate solar panel durability, LIB industry offers two specialized solutions: the PV Environmental Chamber for thermal, humidity, and freeze testing, and the UV Preconditioning Chamber for simulating long-term sunlight exposure. These high-precision instruments allow manufacturers and testing laboratories to perform accelerated aging tests in compliance with international standards like IEC 61215, IEC 61730, and ASTM G154.

     PV Environmental Chamber UV Preconditioning Chamber 

    By utilizing these chambers, solar panels can be reliably tested for long-term performance, providing insights for product optimization and quality assurance.


    PV Environmental Chamber for Muti Solar Panel Aging Tests

    The LIB industry PV Environmental Chamber is designed to perform multiple aging tests within one system, supporting large panels and multiple samples simultaneously. It complies with IEC 61215 and IEC 61730 standards and ensures accurate results for long-term durability evaluation.

    PV Environmental Chamber Design Advantages

    • Flexible Mounting: Panels can be installed vertically or at a tilt.

    • Customizable Size Support: Handles panels up to 1.5 m × 2.5 m.

    • Multiple Panel Capacity: Supports testing of several panels simultaneously.

    • Adjustable Racks: Rack height and spacing can be modified for optimal positioning.

    • Optional Roller Racks: Simplifies handling of heavier modules.


                                    


    These features make the chamber particularly suited for solar panel testing, providing even exposure and reliable results without occupying excessive space.


    1.1 Damp Heat Test 

    Purpose:The Damp Heat Test simulates prolonged exposure to high temperature and high humidity, accelerating material degradation, EVA yellowing, back sheet delamination, and solder joint oxidation.

    Testing Conditions:

    • Temperature: 85 °C

    • Relative Humidity: 85% RH

    • Duration: 1000 hours (or as required by IEC 61215)

    LIB Industry Features  and Advantages:

    • Temperature control precision: ±0.5 °C

    • Humidity control precision: ±2% RH

    • Uniform distribution ensures consistent testing conditions

    • Automatic data logging and remote monitoring

    • Supports large-format panels

    • Maintains consistent conditions for extended durations

    • Integrated sensors and monitoring enable precise measurement

    Temperature Range

     -60℃ ~ +100 ℃

    Temperature Fluctuation

    ± 0.5 ℃

    Temperature Deviation

    ± 2.0 ℃

     Humidity Range

    20% ~ 98% RH

     Humidity Deviation

    ± 2.5% RH

    Expected Outcomes:

    • EVA yellowing and delamination

    • Back sheet degradation

    • Oxidation of solder joints

    • Detailed reports for lifetime prediction and optimization


    1.2 Thermal Cycling Test

    Purpose:The Thermal Cycling Test evaluates the mechanical stress caused by temperature fluctuations, which can lead to cracking, solder joint failures, and delamination.

    Testing Conditions:

    • Temperature range: -40 °C to +85 °C

    • Number of cycles: 200–600 (per IEC 61215)

    • Heating/cooling rate: 2–5 °C/min


    LIB Industry Features and Advantages:

    • Precise temperature cycling with uniform distribution

    • Multi-panel simultaneous testing

    • Built-in safety: anti-condensation, overheat protection

    • Automatic data recording

    • Programmable Cycle Patterns: Mimic real-world temperature variations

    • Visual & Digital Monitoring: Observe panel responses throughout testing

      Temperature Change Rate

      1 ~ 3.4℃ / Min

    Expected Outcomes:

    • Cracks in glass or encapsulant

    • Solder joint fatigue or failure

    • EVA delamination or panel warping

    • Comprehensive data for mechanical stability


    1.3 Humidity Freeze Test

    Purpose:Simulates extreme cold conditions to assess solar panel encapsulation stability. Moisture freezing can cause material cracking or interface separation.

    Testing Conditions:

    • Humid phase: 85 °C / 85% RH, 1000 hours

    • Freeze phase: -40 °C, maintained for several hours

    • Multiple alternating cycles


    LIB Industry Features  and Advantages:

    • Combines humid-heat and freeze testing

    • Anti-condensation design protects panels and equipment

    • Automated data recording

    • Supports large panels and multiple samples

    • Precise Transition Control: Smoothly alternates between temperature and humidity extremes

    • Early Failure Detection: Monitors material stress in real-time

    • Enhanced Panel Safety: Reduces risk of panel damage during testing

      Temperature Range

       -60℃ ~ +100 ℃

      Temperature Fluctuation

      ± 0.5 ℃

      Temperature Deviation

      ± 2.0 ℃

       Humidity Range

      20% ~ 98% RH

       Humidity Deviation

      ± 2.5% RH

    Expected Outcomes:

    • EVA cracking or embrittlement

    • Glass breakage or warping

    • Back sheet delamination or adhesive failure

    • Detailed analysis for product improvement


    UV Preconditioning Chamber Accelerated Sunlight Simulation For Solar Panel Aging 

    Long-term sunlight exposure can degrade EVA, back sheets, and overall panel integrity. LIB industry’s UV Preconditioning Chamber simulates solar radiation, providing controlled accelerated UV aging tests for realistic longevity assessment.

    Testing Conditions

    • UVA and UVB lamps arranged for uniform irradiation

    • 30 lamps total with optimized UVA lamps incorporating UVB components to meet IEC 61215

    • Temperature: 60–70 °C

    • Adjustable UV intensity and cycle duration

    LIB Industry Features  and Advantages

    • Uniform UV exposure across panels

    • Adjustable intensity for different climates

    • Integrated cooling and humidity system

    • Compliant with ASTM G154 and IEC 61215 preconditioning standards

      Specimen Capacity

      2/4/6/... Pieces

      Irradiation Source

      Fluorescent UVA lamps (20 pieces)

      and UVB lamps (10 pieces)

      Temperature Range

      Ambient ~ 90 ℃ ±2℃

      Black Panel Temperature (BPT)

      35 ~ 80 ℃

      Bandwidth

      UVC: (< 0.1%)

      UVB: (3% to 10% of total UV)

      UVA: (90% to 97% of total UV)

      Irradiance Control

      ●The wavelength of 280 nm - 320 nm:7.5 k Wh/m2

      ●The wavelength of 320 nm - 400 nm:15 k Wh/m2

      ●Maximum Irradiance in the UV range: < 250 W/m2

      Controller

      Programmable color LCD touch screen controller



    Expected Outcomes

    • EVA yellowing and embrittlement

    • Back sheet degradation

    • Adhesive and lamination failures

    • Provides preconditioned panels for subsequent Damp Heat, Thermal Cycling, and Humidity Freeze tests


    Ensuring Long-Term Solar Panel Reliability With LIB Industry

    Advanced aging tests are essential for ensuring long-term performance, reliability, and safety of high-performance solar panels. LIB industry’s PV Environmental Chamber and UV Preconditioning Chamber allow comprehensive, precise testing, including damp heat, thermal cycling, humidity freeze, and UV preconditioning.

    These chambers enable multi-panel testing, automated data collection, and compliance with international standards, giving manufacturers confidence in producing durable, high-quality solar panels.

    Contact LIB industry today inquiry@libtestchamber.com to customize a complete solar panel aging test solution tailored to your products.

    3-Year Warranty | Lifetime Technical Support | Rapid Engineering Response

    References
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    No.6 Zhangba First Street, High-Tech Area, Xi'an City, Shanxi Province, P.R. China 710065
    inquiry@libtestchamber.com 0086-29-68918976